"How Too" measure piston head clearance accurately ....

  • Scott
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18 years 7 months ago #2245 by Scott
This info is for engines with CAST IN HEADS

Many folks just use soft solder threw the spark plug hole >:( Unfortunately this cocks the piston in bore and loads up the bearings giving a FALSE measurement.

In a HIGH performance motor you need to set it up by knowing the actual Mechanical clearance with piston nice and square within bore.

To find "Actual" clearance you must remove cylinder & piston. (Remove ring from piston.)

Using a depth Micrometer or "** Dial Calipers **
Insert piston into cylinder and put it up into head
until it stops at TDC , Hold it there & measure threw plug
hole the distance from center of piston (High spot) to
edge on spark plug hole ... Write down this distance.
Next put piston back onto rod w/o ring or a base
gasket ***
Lightly tighten cylinder back onto cases.
Next move piston up to TDC & remeasure distance from
plug hole to top of piston. Write this distance down.

*** Now subtract the two #'s from each other. The # you are left with is the "ACTUAL" mechanical clearance
within the engine.


You adjust as needed by adding/decreasing gasket thickness or machining
the base of cylinder.


2 stroke Engine Tech of 30+ years, Prop tweeker, Chronic tinkerholic, Home of Motor Heads RC Racing Engines ...
8 time NAMBA National 6 lap heat racing record holder.

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